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Advanced Composite Solutions for Aerospace, Defense & Commercial Industries

Dry Fabric Layup

Complex shapes and specific structural requirements may require additional dry fabric layup in the fabrication of fiber-reinforced preforms for composite structures. Fiber Innovations offers our customers the capability to use a wide array of woven and multi directional warp knit fabrics in the manufacture of net shaped performs.

Multi-Directional Warp Knit fabrics (MDWK) are 0/90 and +-45 carbon fabrics made via a process by which an orientation of fibers (either 0/90, +/-45, and/or 0/90/+/-45) are laid down 50-110" wide and then knitted with a very light fiber (polyester or glass) to stabilize the fabric. The 50-110" wide fabrics are made in continuous rolls that are typically 100 yds long.

The carbon fibers in the MDWK fabric are straighter than those in conventional woven carbon fabrics which have some crimp in the interlacing as a result of the weaving process. Theoretically, MDWK fabrics provide better translation of carbon fiber composite laminate properties compared to similar woven carbon fabrics. The MDWK carbon fabrics are also 25% lower cost than woven carbon fabrics of similar areal weight.

Fiber Innovations has developed a methodology using tackifiers and a preform debulk process to employ these MDWK fabrics in net shaped performs to manufacture low cost preforms for RTM and VaRTM composite structures. The MDWK fabrics can be used alone, or as is preferable in many cases, combined with triaxially braided net shaped preforms.